Will the boot kit for Ford F-250 Super Duty 6.0L trucks fit a 2005 model?

No. HPS lists part number 57-1538 for 2003-2004 F-250, F-350 and F-450 Super Duty trucks with the 6.0L Power Stroke only. For 2005-2007 6.0L trucks HPS makes a separate boot kit for Ford F-250 through F-450 Super Duty models, part number 57-1537, which Bulletproof Automotive also lists.

Which OEM parts does the kit replace?

HPS lists the kit as a replacement for Ford parts 6C3Z-6C640-A, 6C3Z-6C640-B, 3C34-6C640-CA and 3C34-6C640-DA, and for aftermarket boots on the same trucks. HPS molds each boot with the correct bends, sizes and curves, so it follows the factory routing on the 2003-2004 6.0L.

What does the FKM liner do?

HPS lines these boots with FKM to resist diesel, gasoline and automotive oils and to minimize permeation, evaporation and degradation of the silicone. HPS also lists resistance to ozone, oxygen, hydraulic fluids and many solvents, and says FKM can handle the occasional flow of ethanol based fuels.

Does the kit fit the F-550?

No. HPS lists the 2003-2004 F-250, F-350 and F-450 Super Duty for part number 57-1538 and does not list the F-550. Pickups in XL, XLT, Lariat, King Ranch and Harley-Davidson Edition trim are covered, along with the F-450 in Base, XL, XLT and Lariat trim.

What comes in the box?

The kit contains HPS reinforced FKM lined silicone intercooler boots and HPS stainless steel spring loaded T-bolt clamps, which HPS includes for easy installation. The boots are available in orange or black, and HPS lists a two-year warranty for the kit.

Description

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BP PRICING DIFFERENCE

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Description

HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2003-2004)

HPS’s Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L trucks from 2003 and 2004 replaces the factory turbo boots sold under Ford part numbers 3C34-6C640-CA, 3C34-6C640-DA, 6C3Z-6C640-A and 6C3Z-6C640-B. HPS molds each boot with the correct bends from 4-ply aramid reinforced silicone and lines it with FKM, a fluoroelastomer that resists diesel, oil and fuel while limiting permeation. The silicone is rated to 500F and designed to withstand over 100 PSI of boost. For an early 6.0L Power Stroke with cracked, collapsed or high-mileage boots, it is a like-for-like upgrade.

Design and Performance

The FKM liner is the detail that matters on a diesel. HPS says it resists diesel, gasoline and automotive oils, cuts permeation and degradation of the silicone, and copes with occasional ethanol blended fuel. Outside it, four aramid plies carry the boost. HPS lists no power gain, so buy this kit to fix or prevent a boost leak rather than to add horsepower; on a truck with healthy original boots it is a planned replacement, not an urgent one.

Features

FKM lined interior resists diesel, gasoline, automotive oils and ozone
Aramid reinforced silicone molded with the correct bends, sizes and curves
Replaces Ford OEM boots 3C34-6C640-CA, 3C34-6C640-DA, 6C3Z-6C640-A and 6C3Z-6C640-B
Suited to replacing cracked, damaged or collapsed factory boots
Offered in orange or black

Specifications

Construction: 4-ply aramid reinforced silicone, FKM lined
Maximum temperature rating: 500F
Boost rating: designed to withstand over 100 PSI
Weight: 5 lb
Shipping box: 16 x 10 x 6 in
Warranty: 2 years
HPS part number: 57-1538 in orange; 57-1538-BLK in black

What’s Included

HPS reinforced FKM lined silicone intercooler boots
HPS stainless steel spring loaded T-bolt clamps

Applications

Ford F-250 Super Duty: 2003-2004 | 6.0L Power Stroke Turbo Diesel
Ford F-350 Super Duty: 2003-2004 | 6.0L Power Stroke Turbo Diesel
Ford F-450 Super Duty: 2003-2004 | 6.0L Power Stroke Turbo Diesel

Notes

Sold as one complete boot kit for Ford F-250, F-350 and F-450 Super Duty 6.0L trucks
HPS does not list the F-550 for this kit
The Default color option is HPS part number 57-1538 in orange; Black is 57-1538-BLK

Frequently Asked Questions

Will the boot kit for Ford F-250 Super Duty 6.0L trucks fit a 2005 model? No. HPS lists part number 57-1538 for 2003-2004 F-250, F-350 and F-450 Super Duty trucks with the 6.0L Power Stroke only. For 2005-2007 6.0L trucks HPS makes a separate boot kit for Ford F-250 through F-450 Super Duty models, part number 57-1537, which Bulletproof Automotive also lists.
Which OEM parts does the kit replace? HPS lists the kit as a replacement for Ford parts 6C3Z-6C640-A, 6C3Z-6C640-B, 3C34-6C640-CA and 3C34-6C640-DA, and for aftermarket boots on the same trucks. HPS molds each boot with the correct bends, sizes and curves, so it follows the factory routing on the 2003-2004 6.0L.
What does the FKM liner do? HPS lines these boots with FKM to resist diesel, gasoline and automotive oils and to minimize permeation, evaporation and degradation of the silicone. HPS also lists resistance to ozone, oxygen, hydraulic fluids and many solvents, and says FKM can handle the occasional flow of ethanol based fuels.
Does the kit fit the F-550? No. HPS lists the 2003-2004 F-250, F-350 and F-450 Super Duty for part number 57-1538 and does not list the F-550. Pickups in XL, XLT, Lariat, King Ranch and Harley-Davidson Edition trim are covered, along with the F-450 in Base, XL, XLT and Lariat trim.
What comes in the box? The kit contains HPS reinforced FKM lined silicone intercooler boots and HPS stainless steel spring loaded T-bolt clamps, which HPS includes for easy installation. The boots are available in orange or black, and HPS lists a two-year warranty for the kit.

About HPS Performance

HPS Performance is a California manufacturer based in Irwindale, with more than 5,000 parts in metric and standard sizes, from reinforced silicone hoses and stainless steel clamps to aluminum intake tubing and complete air intake kits. Its multi-ply hoses are built to the SAE J20 coolant hose standard, and new kits are developed with SolidWorks CAD modelling, 3D scanning, CNC machining and dyno testing. HPS lists a two-year warranty on its intake and hose kits.

Additional Information

The Bulletproof Automotive website contains many thousands of products purchased in multiple different currencies. All of the prices are entered manually and accurately at the time of entry. Due to the consistently fluctuating international exchange rates, at times prices may not be able to be honored at their original intended rate. We apologize for any inconvenience this may cause, unfortunately our website is unable to compensate dynamically for what can at times be volatile changes in the cost of items due to currency values fluctuating, changes in prices from suppliers, changes in shipping and import duties, and other factors. Rest assured that any order you place on line will be at zero risk to you in this area. If in the event your order cannot be fulfilled at the original intended website price we will offer you a 100% refund, no questions asked. We will continue to do our best to maintain updated prices and we will always continue to offer our price match guarantees as well to ensure our prices are always the best for you. In short, prices may change without notice. It is always advised to give us a call prior to placing your order online to confirm availability and to confirm current pricing.

Shipping Policy

Items that are in stock in the US, either at Bulletproof’s warehouse or at a supplier’s warehouse, are generally delivered within 7-10 days. Special order items from overseas take considerably longer. As a courtesy Bulletproof offers delivery estimates to our customers which take into consideration manufacturer availability and shipping schedule. These estimates represent our best guess based on previous orders from the manufacturer and do not in any way imply a guaranteed delivery window. Many manufacturers work in a “just in time” inventory system and often take 2-20+ weeks to produce an item once an order is submitted. All deliverable items are then sent to our Japanese warehouse. Bulletproof ships a minimum of one full ocean freight container every month from Japan, oftentimes more than one a month. Ocean freight takes an average of 4 weeks. Typically it breaks down to one week in Japan for paperwork and customs, two weeks by boat and one week in US customs/clearance. Due to the wide number of variables between manufacturer and shipping schedules, delivery estimates are simply just that – estimates. We attempt to estimate conservatively and we usually deliver faster than our estimates suggest. It is not Bulletproof’s policy to guarantee delivery time of any special order item, this is impossible for us to do. By ordering you acknowledge that there is no required delivery ETA and an order may not be canceled or altered due to manufacturing or shipping delays, all ETA’s are provided as a best guess only. Please review the full Terms & Conditions here.

BP Pricing Difference

We do pricing a little differently on our JDM brands and we believe in making things simple and clear. No hidden fees or surcharges. Every price you see includes the shipping cost to our office in Los Angeles, California and all the associated taxes/duties/fees for bringing the products into the US. The only shipping you ever pay is from our facility in the US to your location. Be wary of resellers that don’t include the cost of international shipping in their pricing on JDM parts. While we believe we’ll always have the lowest all-in price on JDM products, we offer a price match guarantee for all authentic parts purchased from authorized dealers as well. For many international customers, it’s much more affordable to ship from the USA than from Japan directly, as the air freight and ocean freight costs are typically much less. However, for customers looking to ship directly from Japan outside of North America, or domestically in Japan, we can provide pricing specifically for that scenario. Please do not hesitate to contact us with any pricing questions or concerns. Please email us at sales@bulletproofautomotive.com with any inquiries.

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HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2003-2004)

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HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2003-2004)

Design and Performance

Features

Specifications

What’s Included

Applications

Notes

Frequently Asked Questions

About HPS Performance

Reviews