Kline Innovation Valvetronic Exhaust System for LP560-4 Lamborghini Gallardo

Kline Innovation Valvetronic Exhaust System for LP560-4 Lamborghini Gallardo

The Lamborghini Gallardo LP, known for its striking appearance and powerful 5.2L V10 engine, embodies the essence of a standout supercar with its head-turning styling and a legacy rooted in uncompromising performance. Recognizing the potential to enhance this iconic vehicle, Kline took on the challenge of designing and constructing the Ultimate Lamborghini Gallardo exhaust system. Sculpted from the finest ultra-lightweight Inconel 625 material and incorporating groundbreaking sound and performance design, it represents the pinnacle of innovation.

The Sound

• One of the primary criticisms of the Gallardo was the perceived lack of aggression in its exhaust note, failing to fully capture the raw nature of the supercar. Motivated by this feedback, the team at Kline set out to design the ultimate Gallardo exhaust. The core concept behind the design was to create an exhaust system that would deliver a powerful, high-revving scream while maintaining near-stock levels of quietness during cruising speeds.
• To achieve this, the exhaust was meticulously engineered to include two chambered silencers during valve closure, effectively eliminating any bass drone. Upon valve bypass, the exhaust seamlessly transitions to a completely free-flow configuration, channeling the gases exclusively through Kline’s renowned 1D CLR x-pipe. The result is an exhaust note on valve open that is truly exhilarating. The x-pipe raises the pitch of the exhaust note, producing a raucously aggressive vocal that consistently evokes the description from customers during testing: “It sounds like a demon screaming.”

Performance

• In terms of performance, the Kline Lamborghini Gallardo exhaust achieves peak efficiency and delivers significant gains by removing the restrictions and incorporating completely free-flow silencers during valve open. This exhaust configuration ensures the highest level of efficiency and maximizes the potential gains for this specific type of upgrade.

Stainless Steel

• Within the domain of exhaust manufacturing, the industry has traditionally relied on the well-established standard of 304-grade stainless steel. This particular grade offers a balanced combination of moderate strength, thermochemical stability, cost-effectiveness, and ease of production. It enables the construction of exhaust systems that strike a practical balance between affordability and functionality, ensuring long-lasting durability. However, it is important to acknowledge that stainless steel, while similar in density to regular steel, is relatively heavier compared to alternative materials. Additionally, it possesses slightly lower tensile strength. As a result, stainless steel has its limitations when it comes to creating high-performance exhaust components and may result in a somewhat subdued and less vibrant exhaust note compared to other materials.

Inconel

• When prioritizing durability and heat resistance, Inconel 625 emerges as the ultimate choice widely utilized in the aerospace industry. This exceptional material finds extensive application in the manufacturing of critical components, particularly exhaust turbine blades for high-performance jet engines. Inconel is highly favored in Formula One exhaust systems and has been selected by manufacturers involved in prestigious hypercar projects such as the McLaren P1 and Aston Martin 177. The advantages of Inconel lie in its high tensile strength and excellent thermochemical stability. With a tensile strength comparable to that of titanium, it achieves an outstanding strength-to-weight ratio. This allows for the utilization of thin sidewall materials while maintaining structural integrity, facilitating the production of lightweight components that exhibit exceptional resistance to fatigue over extended periods. However, working with Inconel presents challenges due to its difficult machinability and specific welding requirements, demanding specialized skills and time-consuming techniques. Additionally, the unique properties and specialized manufacturing processes associated with Inconel contribute to its higher cost as a raw material.

Specifications

• Largest Power Gain: 20hp @ 5100 rpm
• Materials:
  • 304 Stainless Steel (19.5kg)
  • Ultra Light Weight F1 Grade Inconel 625 (9.5kg)
• Cross Sections:
  • Silencer Section: 63.5mm
  • Valve Closure Transit: 50mm
  • Valve Open Transit: 63.5mm freeflow
  • To achieve an optimal balance of torque and increased power, all cross sections in the Kline Lamborghini Gallardo exhaust have been enhanced by approximately 10% compared to the stock configuration. This meticulous adjustment ensures the finest equilibrium and delivers exceptional performance.
  • 1D CLR X-pipe

Applications

• Lamborghini Gallardo: LP560-4 (2008-2013) – 5.2L V10

Notes

• The valves are actuated by the cars OEM vacuum system, and can be controlled by the new Kline INCONEL BUTTON wireless kit

About Kline Innovation

At Kline, exhaust design is approached with utmost seriousness. The company adopts a no-compromise stance when it comes to delivering a product that meets the highest standards and satisfies customers’ expectations. Kline offers a comprehensive original equipment design and manufacturing service. Starting from provided drawings or design briefs, the team utilizes advanced 3D modeling techniques to create final designs. They also provide valuable consultation during the process and are capable of manufacturing tooling and fixtures for production, as well as handling final production runs, particularly catering to low to medium volume needs. Kline’s commitment to excellence ensures that customers receive a top-quality product without any compromises.

Development

• All projects at Kline are executed entirely in-house, utilizing a diverse range of processes. These internal capabilities include laser scanning, CNC laser cutting, CNC mandrel bending, tubing and silencer manufacturing, CNC welding, pressings, CNC milling, mold manufacturing, and autoclave carbon fiber production. Notable automotive clients, such as W Motors with their Fenyr Supersport, Corbellati Missile, and RUF Automobil, have recently collaborated with Kline.
• Kline has expanded its design and manufacturing process by incorporating laser scanning capabilities. This valuable addition enables the team to achieve enhanced precision in both design and quality control, resulting in an exceptional end product for customers. The adoption of laser scanning technology at Kline showcases the company’s unwavering dedication to delivering superior outcomes.