Kline Innovation Valvetronic Exhaust System for LP560-4 Lamborghini Gallardo Coupé

Kline Innovation Valvetronic Exhaust System for LP560-4 Lamborghini Gallardo Coupé

The Lamborghini Gallardo, with its striking aesthetics and powerful V10 engine producing 500bhp, stands as an embodiment of the uncompromising and attention-demanding supercar. Recognizing the desire to amplify its raw nature and differentiate it with neck-breaking styling, Kline took on the challenge of designing and constructing the Ultimate Lamborghini Gallardo exhaust system. Crafted from the finest ultra-lightweight Inconel 625 material, it represents an innovative fusion of sound and performance design.

The Sound

• Kline identified a common criticism of the Gallardo, namely that its exhaust lacked the aggressiveness and reflection of the supercar’s true character. In response, the team at Kline set out to design the ultimate Gallardo exhaust, focusing on creating an exhaust system that would truly scream at high revs while maintaining a near-stock level of quietness during cruising speeds.
• To achieve this, Kline’s exhaust design incorporated two chambered silencers during valve closure, effectively eliminating any bass drone. When the valves bypass, the exhaust seamlessly transitions into a completely free-flow configuration, where the gases pass exclusively through Kline’s trademark 1D CLR x-pipe. The result is an exhaust note on valve open that is undeniably incendiary, with the x-pipe raising the pitch of the exhaust note into a raucously aggressive vocal. During testing, customers consistently described it as “sounding like a demon screaming.”

Performance

• By eliminating the secondary catalysts and incorporating fully free-flow silencers during valve open, the Kline Lamborghini Gallardo exhaust achieves peak efficiency and delivers significant performance gains that are unparalleled in this type of upgrade.

Stainless Steel

• In the domain of exhaust manufacturing, the industry has long relied on the established standard of 304-grade stainless steel. This particular grade offers a well-balanced combination of moderate strength, thermochemical stability, cost-effectiveness, and ease of production. It enables the construction of exhaust systems that strike a practical balance between affordability and functionality, ensuring long-term durability. However, it is important to acknowledge that stainless steel, although similar in density to regular steel, is relatively heavier compared to alternative materials. It also possesses slightly lower tensile strength. As a result, stainless steel does have its limitations when it comes to creating high-performance exhaust components and may result in a somewhat subdued and less vibrant exhaust note compared to other materials.

Inconel

• When prioritizing durability and heat resistance, Inconel 625 emerges as the ultimate choice, widely employed in the aerospace industry. This exceptional material finds extensive application in the manufacturing of critical components, particularly exhaust turbine blades for high-performance jet engines. Inconel is highly favored in Formula One exhaust systems and has been selected by manufacturers involved in prestigious hypercar projects such as the McLaren P1 and Aston Martin 177. The advantages of Inconel lie in its high tensile strength and excellent thermochemical stability. Comparable to titanium in terms of tensile strength, Inconel achieves an outstanding strength-to-weight ratio. This allows for the utilization of thin sidewall materials while maintaining structural integrity, facilitating the production of lightweight components that demonstrate exceptional resistance to fatigue over extended periods. However, working with Inconel presents challenges due to its difficult machinability and specific welding requirements, demanding specialized skills and time-consuming techniques. Additionally, the unique properties and specialized manufacturing processes associated with Inconel contribute to its higher cost as a raw material.

Heat Shield

• For customers who prioritize effective heat management, Kline offers meticulously designed heat protection solutions crafted from embossed stainless steel sheets. Skilled artisans carefully create and weld each heat shield to ensure optimal performance. By integrating these heat shields onto the manifolds, Kline effectively mitigates heat soak, improves scavenging, and enhances overall performance, resulting in a cooler engine temperature.

Specifications

• 100 CPSI Cats:
  • Largest Power Gain: 18hp @ 5100 rpm
  • Largest Torque Gain: 27nm @ 4800 rpm
• Materials:
  • 304 stainless steel (18kg)
  • Ultra light weight F1 grade inconel 625 (8.7kg)
  • Comes with a choice of HJS 100 cell HDPE motorsport catalysts, or racing pipes for optimum performance
• Cross Sections:
  • Catalyst Sections: 63.5mm from the manifold joint
  • Catalyst Diameter: 118mm
  • Silencer Section: 63.5mm
  • Valve Closure Transit: 50mm
  • Valve Open Transit: 63.5mm freeflow
  • To achieve the optimal balance of torque and increased power, all cross sections in the Kline Lamborghini Gallardo exhaust have been enhanced by approximately 10% compared to the stock configuration
  • 1D CLR X-pipe

Applications

• Lamborghini Gallardo Coupé: Lp560-4 (2004-2008) – 5.0L V10

Notes

• This system fits Coupé models only
• The valves are actuated by the cars OEM vacuum system, and can be controlled by the new Kline INCONEL BUTTON wireless kit
• Some images may depict the optional downpipes, however they are not included as a standard with the system

About Kline Innovation

At Kline, exhaust design is approached with utmost seriousness. The company adopts a no-compromise stance when it comes to delivering a product that meets the highest standards and satisfies customers’ expectations. Kline offers a comprehensive original equipment design and manufacturing service. Starting from provided drawings or design briefs, the team utilizes advanced 3D modeling techniques to create final designs. They also provide valuable consultation during the process and are capable of manufacturing tooling and fixtures for production, as well as handling final production runs, particularly catering to low to medium volume needs. Kline’s commitment to excellence ensures that customers receive a top-quality product without any compromises.

Development

• All projects at Kline are executed entirely in-house, utilizing a diverse range of processes. These internal capabilities include laser scanning, CNC laser cutting, CNC mandrel bending, tubing and silencer manufacturing, CNC welding, pressings, CNC milling, mold manufacturing, and autoclave carbon fiber production. Notable automotive clients, such as W Motors with their Fenyr Supersport, Corbellati Missile, and RUF Automobil, have recently collaborated with Kline.
• Kline has expanded its design and manufacturing process by incorporating laser scanning capabilities. This valuable addition enables the team to achieve enhanced precision in both design and quality control, resulting in an exceptional end product for customers. The adoption of laser scanning technology at Kline showcases the company’s unwavering dedication to delivering superior outcomes.