Does the boot kit for Ford F-250 Super Duty 6.0L trucks fit a 2004 model?

No. HPS lists part number 57-1537 for 2005-2007 F-250, F-350 and F-450 Super Duty trucks with the 6.0L Power Stroke. The 2003-2004 trucks take a different boot kit for Ford F-250 through F-450 Super Duty models, HPS part number 57-1538, which Bulletproof Automotive also lists.

Is the F-550 covered?

No. HPS lists the 2005-2007 F-250, F-350 and F-450 Super Duty with the 6.0L Power Stroke for part number 57-1537 and does not list the F-550. F-550 owners should confirm fitment with Bulletproof Automotive before ordering rather than assume these boots will match.

What do the cold side and hot side ratings mean?

HPS rates the boots at 350F on the cold side and 500F on the hot side. Hot side boots sit between the turbo and the intercooler and see the hottest charge air, while cold side boots carry air that the intercooler has already cooled on its way to the engine.

What hardware is supplied?

HPS supplies heavy duty stainless steel spring loaded T-bolt clamps with the silicone boots and says they are included for easy installation. The spring in each clamp lets it keep pressure on the boot as the silicone expands and contracts with temperature, which suits a working diesel.

Why replace the intercooler boots on a 6.0L?

HPS says stock OEM hoses can weaken over time, leading to premature failure, and a boot that splits or blows off loses boost pressure. Fitting the 4-ply fluoro lined HPS kit in place of the factory boots addresses that risk on Super Duty trucks built between 2005 and 2007.

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Description

HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2005-2007)

HPS’s Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L trucks is the HPS kit for 2005-2007 models; earlier 2003-2004 trucks take a different part number. It swaps the stock charge air cooler boots for four reinforced plies of heat and oil resistant silicone with a fluoro lining, designed to withstand over 100 PSI of boost. HPS splits the temperature rating by position, 350F on the cold side and 500F on the hot side, and packs heavy duty spring loaded stainless T-bolt clamps with the boots. Owners keeping a late 6.0L Power Stroke at work, stock or tuned, are who this kit is for.

Design and Performance

The two ratings follow the airflow: boots on the hot side take air straight off the turbo, and boots on the cold side carry it on after the intercooler. HPS lists no power gains for this kit, so it should not be bought as a power part. It is a durability fix for factory boots that, as HPS puts it, weaken over time, and the spring loaded clamps hold tension through heat cycles.

Features

Fluoro lined construction with four reinforced plies
High temperature silicone compound that resists heat and oil
Built to withstand over 100 PSI of boost, according to HPS
Temperature rated at 350F cold side and 500F hot side
Made to replace the stock OEM charge air cooler boots
Available in orange or black

What’s Included

HPS 4-ply reinforced silicone intercooler boots for the 2005-2007 6.0L Power Stroke
HPS heavy duty stainless steel spring loaded T-bolt clamps

Applications

Ford F-250 Super Duty: 2005-2007 | 6.0L Power Stroke Turbo Diesel
Ford F-350 Super Duty: 2005-2007 | 6.0L Power Stroke Turbo Diesel
Ford F-450 Super Duty: 2005-2007 | 6.0L Power Stroke Turbo Diesel

Notes

Sold as one complete boot kit for Ford F-250, F-350 and F-450 Super Duty 6.0L trucks
HPS does not list the F-550 for this kit
The Default color option is HPS part number 57-1537 in orange; Black is 57-1537-BLK
For 2003-2004 6.0L trucks, HPS lists part number 57-1538 instead

Frequently Asked Questions

Does the boot kit for Ford F-250 Super Duty 6.0L trucks fit a 2004 model? No. HPS lists part number 57-1537 for 2005-2007 F-250, F-350 and F-450 Super Duty trucks with the 6.0L Power Stroke. The 2003-2004 trucks take a different boot kit for Ford F-250 through F-450 Super Duty models, HPS part number 57-1538, which Bulletproof Automotive also lists.
Is the F-550 covered? No. HPS lists the 2005-2007 F-250, F-350 and F-450 Super Duty with the 6.0L Power Stroke for part number 57-1537 and does not list the F-550. F-550 owners should confirm fitment with Bulletproof Automotive before ordering rather than assume these boots will match.
What do the cold side and hot side ratings mean? HPS rates the boots at 350F on the cold side and 500F on the hot side. Hot side boots sit between the turbo and the intercooler and see the hottest charge air, while cold side boots carry air that the intercooler has already cooled on its way to the engine.
What hardware is supplied? HPS supplies heavy duty stainless steel spring loaded T-bolt clamps with the silicone boots and says they are included for easy installation. The spring in each clamp lets it keep pressure on the boot as the silicone expands and contracts with temperature, which suits a working diesel.
Why replace the intercooler boots on a 6.0L? HPS says stock OEM hoses can weaken over time, leading to premature failure, and a boot that splits or blows off loses boost pressure. Fitting the 4-ply fluoro lined HPS kit in place of the factory boots addresses that risk on Super Duty trucks built between 2005 and 2007.

About HPS Performance

HPS Performance is a California manufacturer based in Irwindale, with more than 5,000 parts in metric and standard sizes, from reinforced silicone hoses and stainless steel clamps to aluminum intake tubing and complete air intake kits. Its multi-ply hoses are built to the SAE J20 coolant hose standard, and new kits are developed with SolidWorks CAD modelling, 3D scanning, CNC machining and dyno testing. HPS lists a two-year warranty on its intake and hose kits.

Additional Information

The Bulletproof Automotive website contains many thousands of products purchased in multiple different currencies. All of the prices are entered manually and accurately at the time of entry. Due to the consistently fluctuating international exchange rates, at times prices may not be able to be honored at their original intended rate. We apologize for any inconvenience this may cause, unfortunately our website is unable to compensate dynamically for what can at times be volatile changes in the cost of items due to currency values fluctuating, changes in prices from suppliers, changes in shipping and import duties, and other factors. Rest assured that any order you place on line will be at zero risk to you in this area. If in the event your order cannot be fulfilled at the original intended website price we will offer you a 100% refund, no questions asked. We will continue to do our best to maintain updated prices and we will always continue to offer our price match guarantees as well to ensure our prices are always the best for you. In short, prices may change without notice. It is always advised to give us a call prior to placing your order online to confirm availability and to confirm current pricing.

Shipping Policy

Items that are in stock in the US, either at Bulletproof’s warehouse or at a supplier’s warehouse, are generally delivered within 7-10 days. Special order items from overseas take considerably longer. As a courtesy Bulletproof offers delivery estimates to our customers which take into consideration manufacturer availability and shipping schedule. These estimates represent our best guess based on previous orders from the manufacturer and do not in any way imply a guaranteed delivery window. Many manufacturers work in a “just in time” inventory system and often take 2-20+ weeks to produce an item once an order is submitted. All deliverable items are then sent to our Japanese warehouse. Bulletproof ships a minimum of one full ocean freight container every month from Japan, oftentimes more than one a month. Ocean freight takes an average of 4 weeks. Typically it breaks down to one week in Japan for paperwork and customs, two weeks by boat and one week in US customs/clearance. Due to the wide number of variables between manufacturer and shipping schedules, delivery estimates are simply just that – estimates. We attempt to estimate conservatively and we usually deliver faster than our estimates suggest. It is not Bulletproof’s policy to guarantee delivery time of any special order item, this is impossible for us to do. By ordering you acknowledge that there is no required delivery ETA and an order may not be canceled or altered due to manufacturing or shipping delays, all ETA’s are provided as a best guess only. Please review the full Terms & Conditions here.

BP Pricing Difference

We do pricing a little differently on our JDM brands and we believe in making things simple and clear. No hidden fees or surcharges. Every price you see includes the shipping cost to our office in Los Angeles, California and all the associated taxes/duties/fees for bringing the products into the US. The only shipping you ever pay is from our facility in the US to your location. Be wary of resellers that don’t include the cost of international shipping in their pricing on JDM parts. While we believe we’ll always have the lowest all-in price on JDM products, we offer a price match guarantee for all authentic parts purchased from authorized dealers as well. For many international customers, it’s much more affordable to ship from the USA than from Japan directly, as the air freight and ocean freight costs are typically much less. However, for customers looking to ship directly from Japan outside of North America, or domestically in Japan, we can provide pricing specifically for that scenario. Please do not hesitate to contact us with any pricing questions or concerns. Please email us at sales@bulletproofautomotive.com with any inquiries.

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HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2005-2007)

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HPS Silicone Intercooler Boot Kit for Ford F-250, F-350, F-450 Super Duty 6.0L (2005-2007)

Design and Performance

Features

What’s Included

Applications

Notes

Frequently Asked Questions

About HPS Performance

Reviews