HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo

The HPS Intercooler Boot Kit for the Chevrolet platform replaces the restrictive factory intercooler plumbing with mandrel-bent aluminum charge pipes and 4-ply reinforced silicone couplers. HPS High Temp 4-ply Aramid Reinforced Fluoro lined Silicone Intercooler Turbo Hose Boots Kit for GMC 2004.5 – 2005 Sierra 3500 HD 6.6L Duramax LLY Diesel is designed to replace stock OEM hoses which can eventually weaken over time, leading to premature failure. No more worries about hoses blowing off during the competition or daily driving. Race proven design combines with heat and oil resistent high temp silicone, designed to withstand over 100 PSI of boost and ensure the long lasting quality. Max. Temperature Rating 500 deg. F. Available in Default / Black.

Features

Made with correct bends and curves for perfect fitment
Replace stock OEM Hoses with Aramid Reinforced Fluoro lined silicone
No more worries about hoses blowing off during the competition or daily driving
Direct OEM fitment. No modification is required. Max. Temperature Rating – 500 deg. F
Race proven design combines with heat and oil resistent ultra high temp silicone, designed to withstand over 100 PSI of boost and ensure the long lasting quality
Includes HPS heavy duty stainless steel spring loaded T-Bolt Clamps
Reusable cotton air filter is cleanable and re-oilable for indefinite reuse

Specifications

Weight: 7 lbs
Shipping Dimensions: 10 x 16 x 5 IN
Warranty: 2 Year manufacturer warranty
Country of Manufacture: United States

Applications

Chevrolet Silverado 2500 HD: – | 2004-2005 | 6.6L Turbo
GMC Sierra 2500 HD: – | 2004-2005 | 6.6L Turbo
GMC Sierra 3500: – | 2004-2005 | 6.6L LLY
GMC Sierra 2500 HD: – | 2004-2005 | 6.6L LLY
Chevrolet Silverado 2500 HD: – | 2004-2005 | 6.6L LLY
Chevrolet Silverado 3500: – | 2004-2005 | 6.6L LLY

Product Video

Frequently Asked Questions

Does the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo require ECU tuning? No, the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo uses the factory mass air flow sensor and does not require ECU tuning or a remap. The kit installs with standard hand tools and does not trigger a check engine light.
How much HP does the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo add? Power gains for the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo are dyno-validated by HPS Performance. Refer to the listing’s Description section above for the specific HP and torque figures verified on this kit. Actual figures vary by vehicle condition and ambient temperature.
What color finishes are available for the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo? Refer to the Choose Color dropdown above for available finishes on this specific intercooler kit. Select your preferred color before adding the kit to your cart.
Is professional installation required for the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo? No, the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo is a Level-1 bolt-on install rated for DIY enthusiasts. The kit reuses the OEM mounting points and includes 100% stainless steel T-bolt clamps; typical install time is 45 to 90 minutes.
Does the HPS Intercooler Boot Kit for Chevrolet Sierra 2500 HD, Sierra 3500, Silverado 2500 HD, and Silverado 3500 6.6L Turbo include a warranty? Yes, HPS Performance backs every Intercooler Kit with a 2-year manufacturer warranty against defects in materials and workmanship.

About HPS Performance

HPS Performance Products is a US manufacturer of high-temperature reinforced silicone hoses, mandrel-bent aluminum tubing, and bolt-on performance intake and intercooler kits. Founded in 2007 and headquartered in Riverside, California, HPS has grown from a niche silicone hose supplier into a manufacturer trusted by OEM customers and aftermarket enthusiasts across hundreds of vehicle platforms. Every HPS 827-series intake kit, 57-series post-MAF hose kit, and intercooler charge pipe kit is designed in-house, fine-tuned on the dyno, and assembled at HPS’s Southern California facility using race-proven materials including 100% stainless steel T-bolt clamps and reinforced silicone couplers. Every HPS Performance kit ships with a 2-year manufacturer warranty against defects in materials and workmanship.

Additional Information

The Bulletproof Automotive website contains many thousands of products purchased in multiple different currencies. All of the prices are entered manually and accurately at the time of entry. Due to the consistently fluctuating international exchange rates, at times prices may not be able to be honored at their original intended rate. We apologize for any inconvenience this may cause, unfortunately our website is unable to compensate dynamically for what can at times be volatile changes in the cost of items due to currency values fluctuating, changes in prices from suppliers, changes in shipping and import duties, and other factors. Rest assured that any order you place on line will be at zero risk to you in this area. If in the event your order cannot be fulfilled at the original intended website price we will offer you a 100% refund, no questions asked. We will continue to do our best to maintain updated prices and we will always continue to offer our price match guarantees as well to ensure our prices are always the best for you. In short, prices may change without notice. It is always advised to give us a call prior to placing your order online to confirm availability and to confirm current pricing.

Shipping Policy

Items that are in stock in the US, either at Bulletproof’s warehouse or at a supplier’s warehouse, are generally delivered within 7-10 days. Special order items from overseas take considerably longer. As a courtesy Bulletproof offers delivery estimates to our customers which take into consideration manufacturer availability and shipping schedule. These estimates represent our best guess based on previous orders from the manufacturer and do not in any way imply a guaranteed delivery window. Many manufacturers work in a “just in time” inventory system and often take 2-20+ weeks to produce an item once an order is submitted. All deliverable items are then sent to our Japanese warehouse. Bulletproof ships a minimum of one full ocean freight container every month from Japan, oftentimes more than one a month. Ocean freight takes an average of 4 weeks. Typically it breaks down to one week in Japan for paperwork and customs, two weeks by boat and one week in US customs/clearance. Due to the wide number of variables between manufacturer and shipping schedules, delivery estimates are simply just that – estimates. We attempt to estimate conservatively and we usually deliver faster than our estimates suggest. It is not Bulletproof’s policy to guarantee delivery time of any special order item, this is impossible for us to do. By ordering you acknowledge that there is no required delivery ETA and an order may not be canceled or altered due to manufacturing or shipping delays, all ETA’s are provided as a best guess only. Please review the full Terms & Conditions here.

BP Pricing Difference

We do pricing a little differently on our JDM brands and we believe in making things simple and clear. No hidden fees or surcharges. Every price you see includes the shipping cost to our office in Los Angeles, California and all the associated taxes/duties/fees for bringing the products into the US. The only shipping you ever pay is from our facility in the US to your location. Be wary of resellers that don’t include the cost of international shipping in their pricing on JDM parts. While we believe we’ll always have the lowest all-in price on JDM products, we offer a price match guarantee for all authentic parts purchased from authorized dealers as well. For many international customers, it’s much more affordable to ship from the USA than from Japan directly, as the air freight and ocean freight costs are typically much less. However, for customers looking to ship directly from Japan outside of North America, or domestically in Japan, we can provide pricing specifically for that scenario. Please do not hesitate to contact us with any pricing questions or concerns. Please email us at sales@bulletproofautomotive.com with any inquiries.

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