Does the Intake Kit for Ford F-150 fit both the 4.6L and 5.4L V8?

Yes. HPS lists part number 827-540 for 1997-2003 F-150 pickups with either the 4.6L or the 5.4L V8, including the 2000-2001 Harley-Davidson Edition. The same kit covers 1997-2004 Expedition SUVs and 1997-1999 light-duty F-250 pickups with either engine, plus the 2004 F-150 Heritage with the 4.6L.

Will this kit fit an F-250 Super Duty?

No. HPS lists the 1997-1999 F-250 pickup with the 4.6L or 5.4L V8 and specifically excludes Super Duty models from the fitment for part number 827-540. Owners of a Super Duty from those years should match the truck to an HPS kit that names the Super Duty.

Is a tune required after installation?

No. HPS states that the 827-540 kit does not require tuning, maintains a safe air fuel ratio and does not trigger a check engine light. HPS also states that no modification is needed during installation, since the kit replaces the factory air box and inlet and leaves the rest of the engine as delivered.

What parts are in the kit?

The Intake Kit for Ford F-150, Expedition, F-250, Lobo and Navigator trucks includes the 3-1/2 inch aluminum intake tube, a heavy duty steel heat shield, a washable HPS air filter, high temperature reinforced silicone couplers, stainless steel T-bolt clamps, mounting hardware and installation instructions.

Which finishes does Bulletproof Automotive offer?

Bulletproof Automotive offers the 827-540 kit in black and in polished aluminum. Both versions use the same 3-1/2 inch tube, steel heat shield, filter, couplers and clamps, so the choice comes down to how the intake tube looks under the hood of the truck.

Description

Additional Info

Shipping policy

BP PRICING DIFFERENCE

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Description

HPS Cold Air Intake Kit for Ford F-150, Expedition, F-250 and Lincoln Navigator V8

HPS’s Cold Air Intake Kit for Ford F-150, Expedition, F-250 and Lincoln Navigator V8 owners spans a run of Ford trucks and SUVs from 1997 to 2004 with the 4.6L or 5.4L V8, plus the 2001-2003 Ford Lobo and the 1998-1999 Navigator. The factory air box makes way for a 3-1/2 inch mandrel-bent aluminum tube and a washable HPS filter set inside a powder coated steel heat shield. It suits owners keeping an older V8 truck in service who want sharper throttle response without a tune.

Design and Performance

HPS publishes no dyno figures for this kit, only that it is tuned toward the top end of the power band, so buy it for response and a tidier engine bay rather than a number to quote. The steel shield earns its place on a shortram design, where the filter stays in the engine bay and needs protection from the heat around it. At 12 lb with a 3-1/2 inch tube, the kit is a substantial piece rather than a simple filter swap.

Features

Mandrel-bent aluminum tube that takes the place of the restrictive factory air box
Heavy duty powder coated steel heat shield that keeps hot air away from the filter
Washable and reusable HPS air filter
High temperature reinforced silicone couplers with industrial grade stainless steel T-bolt clamps
Step-by-step manual with clear pictures, and no modification required according to HPS

Specifications

Intake tube size: 3-1/2 in
Weight: 12 lb
Shipping box: 24 x 12 x 10 in
Warranty: 2 years
HPS part number: 827-540

What’s Included

HPS aluminum intake tube
HPS heavy duty steel heat shield
HPS washable air filter
HPS high temperature reinforced silicone couplers
HPS stainless steel T-bolt clamps
Mounting hardware and installation instructions

Applications

Ford Expedition: 1997-2004 | 4.6L V8, 5.4L V8
Ford F-150: 1997-2003 | 4.6L V8, 5.4L V8
Ford F-150 Heritage: 2004 | 4.6L V8
Ford F-250: 1997-1999 | 4.6L V8, 5.4L V8
Ford Lobo: 2001-2003 | 5.4L V8
Lincoln Navigator: 1998-1999 | 5.4L V8 SOHC

Notes

Sold as one complete kit in black or polished
F-250 fitment is the light-duty pickup only; HPS excludes Super Duty models
This Intake Kit for Ford F-150 pickups also fits the 2000-2001 Harley-Davidson Edition with the 5.4L V8
HPS does not publish dyno figures for part number 827-540

Frequently Asked Questions

Does the Intake Kit for Ford F-150 fit both the 4.6L and 5.4L V8? Yes. HPS lists part number 827-540 for 1997-2003 F-150 pickups with either the 4.6L or the 5.4L V8, including the 2000-2001 Harley-Davidson Edition. The same kit covers 1997-2004 Expedition SUVs and 1997-1999 light-duty F-250 pickups with either engine, plus the 2004 F-150 Heritage with the 4.6L.
Will this kit fit an F-250 Super Duty? No. HPS lists the 1997-1999 F-250 pickup with the 4.6L or 5.4L V8 and specifically excludes Super Duty models from the fitment for part number 827-540. Owners of a Super Duty from those years should match the truck to an HPS kit that names the Super Duty.
Is a tune required after installation? No. HPS states that the 827-540 kit does not require tuning, maintains a safe air fuel ratio and does not trigger a check engine light. HPS also states that no modification is needed during installation, since the kit replaces the factory air box and inlet and leaves the rest of the engine as delivered.
What parts are in the kit? The Intake Kit for Ford F-150, Expedition, F-250, Lobo and Navigator trucks includes the 3-1/2 inch aluminum intake tube, a heavy duty steel heat shield, a washable HPS air filter, high temperature reinforced silicone couplers, stainless steel T-bolt clamps, mounting hardware and installation instructions.
Which finishes does Bulletproof Automotive offer? Bulletproof Automotive offers the 827-540 kit in black and in polished aluminum. Both versions use the same 3-1/2 inch tube, steel heat shield, filter, couplers and clamps, so the choice comes down to how the intake tube looks under the hood of the truck.

About HPS Performance

HPS Performance is a California manufacturer based in Irwindale, with more than 5,000 parts in metric and standard sizes, from reinforced silicone hoses and stainless steel clamps to aluminum intake tubing and complete air intake kits. Its multi-ply hoses are built to the SAE J20 coolant hose standard, and new kits are developed with SolidWorks CAD modelling, 3D scanning, CNC machining and dyno testing. HPS lists a two-year warranty on its intake and hose kits.

Additional Information

The Bulletproof Automotive website contains many thousands of products purchased in multiple different currencies. All of the prices are entered manually and accurately at the time of entry. Due to the consistently fluctuating international exchange rates, at times prices may not be able to be honored at their original intended rate. We apologize for any inconvenience this may cause, unfortunately our website is unable to compensate dynamically for what can at times be volatile changes in the cost of items due to currency values fluctuating, changes in prices from suppliers, changes in shipping and import duties, and other factors. Rest assured that any order you place on line will be at zero risk to you in this area. If in the event your order cannot be fulfilled at the original intended website price we will offer you a 100% refund, no questions asked. We will continue to do our best to maintain updated prices and we will always continue to offer our price match guarantees as well to ensure our prices are always the best for you. In short, prices may change without notice. It is always advised to give us a call prior to placing your order online to confirm availability and to confirm current pricing.

Shipping Policy

Items that are in stock in the US, either at Bulletproof’s warehouse or at a supplier’s warehouse, are generally delivered within 7-10 days. Special order items from overseas take considerably longer. As a courtesy Bulletproof offers delivery estimates to our customers which take into consideration manufacturer availability and shipping schedule. These estimates represent our best guess based on previous orders from the manufacturer and do not in any way imply a guaranteed delivery window. Many manufacturers work in a “just in time” inventory system and often take 2-20+ weeks to produce an item once an order is submitted. All deliverable items are then sent to our Japanese warehouse. Bulletproof ships a minimum of one full ocean freight container every month from Japan, oftentimes more than one a month. Ocean freight takes an average of 4 weeks. Typically it breaks down to one week in Japan for paperwork and customs, two weeks by boat and one week in US customs/clearance. Due to the wide number of variables between manufacturer and shipping schedules, delivery estimates are simply just that – estimates. We attempt to estimate conservatively and we usually deliver faster than our estimates suggest. It is not Bulletproof’s policy to guarantee delivery time of any special order item, this is impossible for us to do. By ordering you acknowledge that there is no required delivery ETA and an order may not be canceled or altered due to manufacturing or shipping delays, all ETA’s are provided as a best guess only. Please review the full Terms & Conditions here.

BP Pricing Difference

We do pricing a little differently on our JDM brands and we believe in making things simple and clear. No hidden fees or surcharges. Every price you see includes the shipping cost to our office in Los Angeles, California and all the associated taxes/duties/fees for bringing the products into the US. The only shipping you ever pay is from our facility in the US to your location. Be wary of resellers that don’t include the cost of international shipping in their pricing on JDM parts. While we believe we’ll always have the lowest all-in price on JDM products, we offer a price match guarantee for all authentic parts purchased from authorized dealers as well. For many international customers, it’s much more affordable to ship from the USA than from Japan directly, as the air freight and ocean freight costs are typically much less. However, for customers looking to ship directly from Japan outside of North America, or domestically in Japan, we can provide pricing specifically for that scenario. Please do not hesitate to contact us with any pricing questions or concerns. Please email us at sales@bulletproofautomotive.com with any inquiries.

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HPS Cold Air Intake Kit for Ford F-150, Expedition, F-250 and Lincoln Navigator V8

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HPS Cold Air Intake Kit for Ford F-150, Expedition, F-250 and Lincoln Navigator V8

Design and Performance

Features

Specifications

What’s Included

Applications

Notes

Frequently Asked Questions

About HPS Performance

Reviews