Kline Innovation Valvetronic Rear Section Exhaust System for Ferrari FF

Kline Innovation Valvetronic Rear Section Exhaust System for Ferrari FF

Kline recognizes the Ferrari FF as the quintessential Grand Tourer, boasting a 6.3-liter V12 engine and drawing on styling aesthetics inspired by a previous era, resulting in a timeless and chic appeal. Understanding the exceptional sonic potential of the naturally aspirated V12 engine, Kline took on the challenge of maximizing its performance.

The Sound

• Kline’s main criteria for the FF was to develop an incredibly lightweight, valvetronic full exhaust system using Inconel 625. The goal was to create an exhaust system that would deliver a subtle and pleasant auditory experience during cruising speeds while opening up to a full-throttle scream when the valves are fully open.
• To achieve this, Kline replaced the stock catalyst with high-flow 200cpsi HJS sports catalysts, significantly amplifying the sound output. Additionally, they engineered a precisely designed laminar flow X-Pipe with perfect geometry, which enriched the tone, raised the pitch, and produced a fuller, more aggressive exhaust note. The inclusion of a valvetronic rear section allows for near-silent operation during cruising, while providing the freedom to unleash the unrestricted Ferrari scream when desired.

Stainless Steel

• Within the realm of exhaust manufacturing, the industry has traditionally relied on the established standard of 304-grade stainless steel. This grade offers a well-balanced combination of moderate strength, thermochemical stability, cost-effectiveness, and ease of production. It enables the construction of exhaust systems that strike a practical balance between affordability and functionality, ensuring long-term durability. However, it is important to note that stainless steel is relatively heavier compared to alternative materials. While its density is similar to regular steel, it possesses slightly lower tensile strength. As a result, stainless steel has limitations in creating high-performance exhaust components and may result in a somewhat subdued and less vibrant exhaust note compared to other materials.

Inconel

• When it comes to ensuring durability and heat resistance, Inconel 625 stands out as the ultimate choice widely employed in the aerospace industry. This exceptional material finds extensive application in the manufacturing of critical components, particularly exhaust turbine blades for high-performance jet engines. Inconel is notably favored in Formula One exhaust systems and has been chosen by manufacturers involved in prestigious hypercar projects such as the McLaren P1 and Aston Martin 177. The advantages of Inconel lie in its high tensile strength and excellent thermochemical stability. With a tensile strength comparable to that of titanium, it achieves an outstanding strength-to-weight ratio. This allows for the use of thin sidewall materials while maintaining structural integrity, facilitating the production of lightweight components that demonstrate exceptional resistance to fatigue over extended periods. However, working with Inconel presents challenges due to its difficult machinability and specific welding requirements, demanding specialized skills and time-consuming techniques. Additionally, the unique properties and specialized manufacturing processes associated with Inconel contribute to its higher cost as a raw material.

Heat Shield

• For customers prioritizing effective heat management, Kline offers meticulously designed heat protection solutions crafted from embossed stainless steel sheets. Skilled artisans carefully create and weld each heat shield to ensure optimal performance. By integrating these heat shields onto the manifolds, Kline reduces heat soak, improves scavenging, and enhances overall performance, resulting in a cooler engine temperature.

Specifications

• Catalysts:
  • Available in 200 cell high flow sports cats
• Cross Sections:
  • Downpipe Cross Section: 70mm
  • X-Pipe: 70mm
  • Center and Rear Section: 70mm
  • 45mm valve closed transit / 70mm Freeflow valve open transit
  • Catalysts come in a variety of cross sections from 108mm OD to 127mm OD
• Materials:
  • Premium Grade Inconel 625 Superalloy
    • Full Valvetronic System: 19.7kg
  • 304 Grade Stainless Steel
    • Full Valvetronic System: 34kg

Applications

• Ferrari FF: (2011-2016) – 6.3L V12

Notes

• By incorporating the Kline “INCONEL BUTTON” Valve Control Wireless Kit, you gain the ability to effortlessly adjust the valves, ensuring they are open throughout the entire range of engine revolutions. This allows you to achieve the ideal sound output for an enhanced auditory experience.
• While the images provide a vivid portrayal of the center pipes and downpipes, it is crucial to emphasize that these components are not included as part of the standard package

About Kline Innovation

At Kline, exhaust design is approached with utmost seriousness. The company adopts a no-compromise stance when it comes to delivering a product that meets the highest standards and satisfies customers’ expectations. Kline offers a comprehensive original equipment design and manufacturing service. Starting from provided drawings or design briefs, the team utilizes advanced 3D modeling techniques to create final designs. They also provide valuable consultation during the process and are capable of manufacturing tooling and fixtures for production, as well as handling final production runs, particularly catering to low to medium volume needs. Kline’s commitment to excellence ensures that customers receive a top-quality product without any compromises.

Development

• All projects at Kline are executed entirely in-house, utilizing a diverse range of processes. These internal capabilities include laser scanning, CNC laser cutting, CNC mandrel bending, tubing and silencer manufacturing, CNC welding, pressings, CNC milling, mold manufacturing, and autoclave carbon fiber production. Notable automotive clients, such as W Motors with their Fenyr Supersport, Corbellati Missile, and RUF Automobil, have recently collaborated with Kline.
• Kline has expanded its design and manufacturing process by incorporating laser scanning capabilities. This valuable addition enables the team to achieve enhanced precision in both design and quality control, resulting in an exceptional end product for customers. The adoption of laser scanning technology at Kline showcases the company’s unwavering dedication to delivering superior outcomes.